Case Study Ceramics

Efficient Litho Pre-Heating with Vulcan Infra-Red Heaters

Vulcan Refractories has designed and supplied 200 specialised infra-red heaters to enhance the litho transfer process for a UK-based pottery manufacturer. These heaters improve china and earthenware decoration by ensuring effective pre-heating while also creating a safer, more comfortable working environment for operators.

Innovative Heating Technology

To optimise the litho pre-heating process, Vulcan needed to develop a system that would:

• Ensure thorough and consistent heating to enhance the adhesion of litho transfers.
• Improve operator comfort by reducing exposure to direct heat.
• Provide precise heat direction for intricate and hollowware items, such as cups.

The solution was a new Vulcatherm infra-red heating system, which replaces outdated open-element lamps with a more efficient and targeted heat source.

Key Features of Vulcan Infra-Red Heaters

• Advanced Heat Control – Each heater is equipped with a Vulcatherm V6 500W ceramic infra-red emitter, ensuring consistent and even heating.
• Precision Heating – A dual-reflector system improves heat direction, making it ideal for hollowware and detailed ceramic pieces.
• Operator Comfort – The updated system eliminates the need for close-range heating, creating a safer and more ergonomic workspace.

Applications in the Ceramics Industry

These cutting-edge heaters are perfect for improving the litho transfer process in ceramics manufacturing. By ensuring a reliable and controlled pre-heating environment, Vulcan’s infra-red technology helps manufacturers increase efficiency, reduce waste, and enhance product quality.

By combining innovation with efficiency, Vulcan continues to support the UK ceramics industry with advanced refractory heating solutions.