Case Study Composites

Precision Heating for Composite Materials with Vulcan’s FSA Series of Infra-red Ovens

We have collaborated with leading research organisation Pera, developing a bespoke three-zone oven system. These needed to be tailored to the needs of the composite industry. Utilising Vulcan’s advanced FSA Series Infra-Red Heaters, the system delivers precise, responsive, and efficient heating for composite materials processed at temperatures up to 200°C.

Engineered for Accuracy and Efficiency

Vulcan ensures the highest performance by conducting in-depth laboratory testing to identify the optimal wavelength for heating composite materials. The result is a heating system that offers:

• Even heat distribution
• Rapid response times
• Full temperature control across all heating zones

This makes it ideal for pre-heating, soaking, and final temperature adjustment, essential for curing and processing high-performance composite components.

Three-Zone Infra-Red Oven

• Zone 1 – Pre-Heating: Controlled via thermocouples to gently raise the temperature of the composite material.
• Zone 2 – Soaking: Maintains an even and stable heat to prepare the material for the final phase.
• Zone 3 – Trim & Final Control: Uses a closed-loop optical pyrometer to monitor and adjust surface temperature in real time, ensuring precise results.

This smart zoning approach ensures reliable and repeatable outcomes, critical for industries where material integrity and performance are vital.

FSA Series Heater Features

• Rapid Heat-Up: Reaches maximum output in just 10 seconds
• Custom Sizes: Available up to 2500 mm long and 600 mm wide
• High Output: Up to 80 kW/m² for demanding thermal applications
• Compact Design: Standard case thickness of just 82 mm

Applications in Composite Manufacturing

This oven system is ideal for:

• Pre-preg composite processing
• Thermoset curing
• Forming and trimming of aerospace or automotive components

Vulcan’s FSA Series technology supports higher throughput, improved product quality, and lower energy costs in composite material production. We offer fast, accurate and energy-efficient heating for composite materials.