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Case Study Automotive

Efficient Pre-Heating and Activation of Adhesives with Vulcan Infra-Red Ovens

Vulcan has engineered four compact infra-red ovens specifically designed to pre-heat and soften soundproofing pyroplastic reinforcement materials for the automotive industry. These materials become pliable when heated, allowing them to be moulded around complex shapes and form permanent soundproofed areas upon cooling.

Innovative Heating Technology

To create a suitable oven, Vulcan needed to ensure the material was heated thoroughly—not just on the surface—while preventing overheating or damage to the adhesive layer. The result is a highly efficient system that:

  • Activates surface adhesives without burning.
  • Makes the material evenly pliable for optimal shaping.

The ovens leverage Vulcatherm fast-response medium-wave infra-red quartz emitters, strategically positioned at the top of the oven. Their output temperature is precisely controlled by an infrared optical pyrometer, which monitors the material’s temperature in real-time to ensure consistent results.

Key Features of Vulcan Infra-Red Ovens

  • Smart Heat Control: Emitters are activated by a latching device that detects when the material enters or exits the oven, improving energy efficiency.
  • Heat Retention Design: A thermally insulated stainless-steel inner lining minimizes heat loss, maximizing performance.
  • Portability: Designed to operate on a single-phase mains supply, these ovens are lightweight and easy to relocate.

Applications in the Automotive Industry

These cutting-edge ovens are ideal for preparing soundproofing materials used in automotive manufacturing, ensuring precision and reliability for complex shapes and structures.

By combining innovation with efficiency, Vulcan’s infra-red ovens meet the demanding needs of modern manufacturing processes.

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